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echo: tech
to: Joe Paulson
from: Roy J. Tellason
date: 2002-10-28 20:07:16
subject: BATTERY PACKS

Joe Paulson wrote in a message to All:

 JP>  
 JP>  I have a Skil Portable drill with two battery paks,
 JP> (Skil No.92927 12 volt Super Power Pak).
 JP> One works fine but the other puts out only 8.5 Volts
 JP> after charging.
 JP>   I've discharged it several times down to about 3 volts 
 JP> and recharged it with no effect.One or more of the "C"
 JP> batteries was defective.
 JP>   After about 6 months,I decided to see what was in it.I 
 JP> took it down to my table saw and carefully cut off one side  about
 JP> 1/16" at a time until I had an opening.Then I used a 
 JP> screwdriver to open it all the way up.The cover came apart very 
 JP> easily and exposed the whole assembly.
 JP>   Inside I see 10 cardboard covered " C " batteries,two sets of two
 JP> and one set of 6. A voltmeter check shows no voltage in any.Must
 JP> have all discharged over 6 months.I'll try to find the defective
 JP> batteries and cut the welded flat strips to give me sets of 2
 JP> batteries for flashlights.

You can usually pop those welds,  they're only small spots.  Also,  if you
want to make a replacement pack get the cells with the tabs,  and simply
solder them,  unless you have access to some place that can make the welds.
 Soldering to the battery cases doesn't usually work well,  and it damages
them.

 JP>   I also found an RC parallel circuit in the main leads. The 
 JP> capacitor is a small metal can about 1/4" by 3/16" by 3/4" 
 JP> long.The writing says "PEPI C " and " 26H+046G
". The resistor was 
 JP> a common tubular clay type ,about 1/4 Watt, with color bands that 
 JP> I couldn't read very well but measured  0.4 ohms on my digital 
 JP> meter.  I wonder why that was in there.  Very interesting.

That is odd.

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